CONTROLAR

The Automatic Test and Calibration System by Controlar is an advanced industrial solution for testing, verifying, and calibrating electronic products efficiently and accurately. It integrates multiple key processes—including In-Circuit Testing (ICT), in-system programming, functional testing, BIN discrimination, and intensity and color calibration—into one automated system. The machine can handle up to 11 different product references and completes tests in less than 10 seconds per board.

Key Features:

• High versatility with support for many product types
• Fast cycle time: under 10 seconds per unit
• Fully automated operation with over 72 minutes of autonomy without human intervention
• Automatic handling of trays and rejection of non-conforming products
• High calibration accuracy with very low repeatability error

Main applications:

• Electronics manufacturing (PCBA testing and calibration)
• Automotive electronic modules testing
• LED lighting intensity and color calibration
• Aerospace & defense electronics verification
• Consumer electronics quality control
• Integration into automated production environments

The XILS (eXtended In-line Systems) handlers support a broad range of PCB sizes and test requirements. These versatile handlers are engineered for different electronic test technologies across PCBA assembly and different test environments. Fully automated, configurable, and designed for scalability, the XILS systems feature a modular architecture that enables assembly in a serial configuration. This results in a small footprint while supporting high-throughput production. With fast handling speeds and adaptability for numerous test points, our XILS handlers are capable of processing everything from individual PCBs to fully assembled devices. Line configurations are easily adjusted through software and customized during product setup. This ensures a straightforward setup process and simplifies product changeovers. 

Key features:

• Fast return of investment (ROI)
• Flexible, versatile and configurable
• Applicable to a wide range of PCB dimensions
• High handling speed
• Quick setup and easy product changeover
• Flexible and ergonomic fixture exchange
• Small footprint – optimized for production space

CMTS – Compact Multicell Test System is a modular, high-density, space-saving automated test solution with up to 24 DUT capacity, enabling flexible line reconfiguration and efficient pick & place operation for precision manufacturing.

Controlar MTM – Multicell Test Modules is a modular, reusable dual-DUT test modules for CMTS, enabling flexible integration of complex functional testing across diverse products and configurations.

Key features:

• Highly modular concept design 
• Full-auto (conveyor line  OR Semi-auto (operator-ready)  
• Different configurations according to test requirements and production demands 
• Fully convertible solution 
• Dual gripper automation 
• Dedicated docking with 2 loading & unloading docks
• Up to 24 DUTs (Devices Under Test) 
• Full advantage of available height 
• Run-in tests with high temperature profiles, (re)flashing, RF tests 
• Maximum simultaneous testing of 24 devices per test station 
• DUT-specific mechanical design 
• Electrical axis for DUT precise coupling 
• No compressed air supply required 

CDIM – Curved Display Inspection Machine: AI-powered inspection system, enabling precise full-surface analysis of curved displays, flexible multi-product handling, and advanced defect detection in both powered and unpowered states.

Key features:

• Standalone inspection system for curved displays, supporting multiple product types without major hardware changes
• Linear camera system for curved-to-flat image translation and accurate defect detection
• Deep learning algorithms for adaptive defect detection of a variety of error types. 
• Overhead-mounted robot enabling flexible product handling
• Quick change nests for fast reconfiguration to different displays
• Configurable interface to set up, monitor, and customize tests quickly and flexibly through a proprietary vision app

AST – Accelerated Stress Test System for climatic screening is an in-line EoL solution for high-volume functional testing under temperature and humidity conditions, ensuring product reliability, defect detection, and accelerated reliability growth.

Key features:

• Suitable for Highly Accelerated Life Tests (HALT) 
• Highly modular grating cost efficiency, space saving and friendly maintenance 
• Simultaneous “test to pass”/screening of a high number of units 
• Ergonomic design following customers’ requirements 
• Capability to perform functional tests and flashing procedure 

Automated Assembly Line for Electric Vehicle (EV) Cell Management Control (CMC) of Batteries is a fully automated modular assembly and test line with 15 stations, integrating advanced processes such as plasma treatment, UV curing, PCB assembly, laser soldering, HIPOT, leak and EoL testing, ensuring high efficiency, flexibility, and quality control.

Key features:

• Robotic precision and speed, delivering flawlessly tested units in just 13 seconds

Modular:

• Design allowing for adaptability and configuration changes to accommodate different products or versions, reducing downtime during transitions

Cutting:

• Edge software, enabling seamless connectivity and integration with various systems and configurations 
• Stringent quality control to ensure every CMC unit leaving this production line meets the highest industry benchmarks
• Easily performed adjustments and calibrations, enhancing operational flexibility